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Kilns · Furnaces · Boilers · Vessels

REFRACTORY & KILN DEMOLITION

Brick and monolithic refractory stripped from kilns, furnaces, boilers and process vessels — robotically, with no operator inside the shell. Shutdown-window refractory demolition across Brisbane, Gladstone and all of Queensland.

STRIP THE LINING. NOT THE SHELL.

Refractory demolition is the worst job on any shutdown when it's done by hand: crews on breakers inside a hot, dusty, confined shell, working around the clock while the whole outage waits on them. The exposure is brutal — heat, respirable silica, falling brick — and the schedule risk is worse.

We do it differently. Our remote-controlled Husqvarna DXR 305 demolition robot tracks through a standard doorway or furnace opening at just 780 mm wide, then goes to work with 27 kW of breaking power and a 5.2 m reach — stripping brick and monolithic lining down to the shell in a fraction of the time hand crews need. The operator stands outside the heat-affected zone, up to 300 m away, with nobody underneath falling refractory at any point.

Electric drive means zero exhaust fumes inside kilns, furnaces and vessels, and precise hydraulic control means the lining comes off without gouging the steel — the shell is handed over inspected and ready for the reline crew. It's the same remote-controlled discipline behind our confined space demolition work, applied to the hottest, dirtiest scope on your outage.

We plan around your shutdown, not the other way round — nights, weekends and continuous rosters are standard, with full SWMS, isolation compliance and permit-to-work integration under our broader complex demolition methodology. See what drives robotic demolition pricing, or send us your outage scope.

SHUTDOWN WINDOW LOCKED IN?

Send us the vessel drawings, the lining spec and the window. We'll come back with a method and a straight-up quote.

Queensland, Australia
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Remote Operating Range

IN THE WINDOW. OUT OF THE SHELL.

01

SURVEY

Vessel access, lining spec, isolation points and the shutdown programme mapped before the outage starts.

02

PLAN

Robot entry, breaking sequence, muck-out route and rosters engineered to the window — with SWMS and permits integrated.

03

STRIP

The DXR 305 breaks brick and monolithic lining down to the shell — remotely, around the clock if the window demands it.

04

HAND OVER

Debris mucked out and removed, shell inspected clean, reline crew in on schedule.

REFRACTORY WE TAKE OUT

ROTARY KILNS

Brick and castable stripped from cement and lime kiln shells — the robot works inside the drum, the operator doesn't.

FURNACES & SMELTERS

Furnace linings, hearths and launders broken out remotely between campaigns — zero fumes from the electric drive.

BOILERS & PREHEATERS

Boiler refractory, cyclone and preheater linings removed inside power station and process plant outages.

LADLES & VESSELS

Ladle, tundish and process vessel linings stripped to the shell with controlled, repeatable breaking.

CYCLONES & DUCTWORK

Castable and gunned linings broken out of cyclones, risers and flue ductwork where hand access is worst.

CHIMNEYS & STACKS

Refractory brickwork and linings removed from stacks and chimneys as part of wider industrial demolition scopes.

REFRACTORY DEMOLITION QUESTIONS

Speed and exposure. Hand-held breakers put crews inside a hot, dusty, confined shell for days; a demolition robot strips the same lining far faster with the operator standing outside the vessel. That shortens the shutdown window and removes the highest-risk exposure on the job — heat, respirable crystalline silica and falling refractory.

In most cases, yes. The Husqvarna DXR 305 is 780 mm wide — it tracks through standard doorways, furnace openings and kiln shells, then works with a 5.2 m reach and 27 kW breaker inside. Where the entry is smaller, we assess access ramps, shell openings or partial dismantling of the entry with you at survey.

No — controlled breaking is the point. The robot works with precise, repeatable strikes and the operator has clear sight lines from outside the heat-affected zone, so brick and monolithic lining come off down to the shell without gouging the steel. The shell is inspected at handover, ready for the reline crew.

Cement, alumina, power generation, smelting, sugar and process plants across Queensland — Brisbane, Gladstone, Townsville, Mackay, Rockhampton and regional QLD — with interstate travel for specialist shutdown work.

Trusted by
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ICON
ALDER

OUTAGE COMING UP?

Kilns, furnaces, boilers and vessels across Brisbane, Gladstone and all of Queensland. Interstate for specialist shutdown work.

0411 134 101