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POST-TENSIONED SLAB CUTTING BRISBANE

Stair voids, lift openings, penetrations and full section removal in post-tensioned slabs — the cutting work most crews refuse. Tendons scanned and mapped, every cut engineer-approved and sequenced, across Brisbane and all of Queensland.

NEVER CUT A PT SLAB BLIND.

A post-tensioned slab is not ordinary concrete. Running through it are steel tendons stressed to tens of tonnes of force, and severing one blind releases that energy instantly — anchors whip out of slab edges, concrete blows out around the duct, and the slab can lose the strength the tendon was providing. That's why cutting post-tensioned concrete is the job most cutting crews refuse, and why builders hit a wall when a refurbishment needs a new stair void, lift opening or services penetration in a PT floor plate.

We treat PT cutting as an engineering exercise, not a sawing exercise. Before a blade or wire touches the slab, the tendon layout is mapped — GPR scanning cross-checked against the as-built and PT shop drawings — the structural engineer signs off the opening positions, and where tendons must be severed, the de-stressing and cutting sequence is agreed with the engineer before work starts. We never cut a post-tensioned slab blind.

The cutting itself is where our kit earns its keep. Our Hilti DSW 1510-CA diamond wire saw takes out full PT sections — band beams, transfer structures, whole bays of suspended slab — in controlled, craneable pieces with minimal vibration, while track-mounted floor and wall saws cut voids and penetrations cleanly between mapped tendons. Where broken-out removal is approved, our Husqvarna DXR 305 demolition robot does the breaking with the operator outside the exclusion zone.

Post-tensioned slab cutting in Brisbane is where this work concentrates — PT has been the default frame for the city's commercial towers, apartment buildings and carpark decks for decades, so almost every major refurbishment or change-of-use project runs into it. We cut PT floor plates across Brisbane and bring the same crews to the Gold Coast, Sunshine Coast, Ipswich, Toowoomba and regional Queensland, including PT decks in basement and underground carpark demolition.

Every PT job runs on full SWMS, mapped exclusion zones and an engineer-approved sequence. See where this sits in our broader complex demolition capability, check our concrete cutting cost and wire sawing cost guides, or send the drawings — request a quote.

GOT A PT SLAB TO CUT?

Send us the structural drawings, scans or just the problem. We'll come back with a method and a straight-up quote.

Queensland, Australia
GET A QUOTE
15 KW
Hilti DSW 1510-CA Drive
100 %
Depth Unlimited
360 °
Cutting Angles
0
Vibration Damage

SCAN. ENGINEER. THEN CUT.

01

SCAN

Tendon, reinforcement and service layouts mapped with GPR and cross-checked against as-built and PT shop drawings — then marked on the slab.

02

ENGINEER

Opening positions and the cutting sequence signed off by the structural engineer, de-stressing agreed where tendons are severed, SWMS in place.

03

CUT

Wire and floor saws make the approved cuts in sequence — low vibration, clean edges, craneable sections, no guesswork.

04

CLEAR

Sections lifted out, edges left clean and square, and the slab checked against the engineer's expectations before handover.

WHAT WE CUT IN PT STRUCTURES

STAIR & LIFT VOIDS

New stair voids and lift openings cut into post-tensioned floor plates — scanned, engineer-approved and saw-cut clean and square.

SERVICE PENETRATIONS

Openings for risers, ducts and services cut or cored between mapped tendons — precise positions, no tendon strikes.

PT CARPARK DECKS

Deck sections, ramps and kerbs removed from post-tensioned carparks for repair, strengthening or reconfiguration. See our basement demolition service.

BAND BEAMS & TRANSFERS

Heavily stressed band beams and transfer structures wire-sawn into controlled, craneable sections.

PT SLAB DEMOLITION

Whole bays of post-tensioned suspended slab removed in an engineered de-stressing and cutting sequence.

SCAN & MARK-UP

GPR tendon location cross-checked against drawings and marked on the slab before any blade runs — on every PT job, no exceptions.

POST-TENSIONED CUTTING QUESTIONS

Yes — safely, with the right process. The tendon layout is mapped with GPR scanning cross-checked against the as-built drawings, the structural engineer signs off the openings, and where tendons must be severed the de-stressing and cutting sequence is agreed before any blade runs. We never cut a post-tensioned slab blind.

A post-tensioned tendon is stressed to tens of tonnes of force. Severing it uncontrolled releases that energy instantly — anchors can whip out of the slab edge, concrete blows out around the tendon, and the slab can lose the strength the tendon was providing. That is exactly why scanning, engineer sign-off and a controlled sequence come before any cutting.

GPR scanning maps the tendons, reinforcement and services in the slab, and the results are cross-checked against the as-built and PT shop drawings. The layout is marked on the slab, the openings are positioned with the structural engineer, and cuts run only in approved zones.

Yes — Brisbane is our home patch, and post-tensioned floor plates are standard in the city's commercial towers, apartment buildings and carpark decks. We cut stair voids, lift openings, penetrations and full PT sections across Brisbane, the Gold Coast, Sunshine Coast, Ipswich, Toowoomba and regional Queensland.

Every PT job is priced on scope — scanning, engineering input, tendon count, slab thickness, access and how the cut sections come out all move the number, so we quote per project rather than a flat rate. Send us drawings or photos for a clear price, and see our concrete cutting cost and wire sawing cost guides for what drives rates.

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HUTCHINSONBUILDERS
mcnab
ICON
ALDER

POST-TENSIONED SLAB CUTTING IN QUEENSLAND?

Brisbane, Gold Coast, Sunshine Coast, and all of regional QLD. Interstate for specialist projects.

0411 134 101